A Manufacturing Plant Closure Checklist For HR Leaders

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While this seems easy enough, you need to make sure that you send the letter in a way that the staff members will actually receive it. Learning how the WARN Act impacts your company and your layoff or RIF process is vital to make sure your company is complying with all local, state, and federal laws.

An example of ways to properly install components is to use tools to install compression packing. Using tools and carefully following the correct job plan steps every time results in precise installation and provides the longest life for each component or asset (see Figure 2). Prevent workplace accidents by performing detailed weekly job site audits with this template. It includes checks for first aid facilities, hazardous manual tasks, general machinery, and plant and equipment, among others.

Everyone must be aligned and in compliance with regulations such as OSHA, which is why smart monitoring can significantly ease the process. Each phase should be detailed, with clear safety protocols and step-by-step procedures to ensure nothing is overlooked. While this seems like a ton of things to include on one checklist, remember that the layoff process is stressful for everyone. In these stressful moments, it’s a lot easier to look at a checklist than try to remember everything in the heat of the moment. You should also offer outplacement services to your exiting staff members to make sure that they land on their feet in a new role at another organization.

Plant Closing Checklist

Follow a complete plant shutdown checklist, covering everything from preparation to documentation, to protect assets and maintain compliance during maintenance. Find out how to prepare for a plant maintenance shutdown, including a shutdown checklist and tips for saving time and making the process more efficient. Shutting down a manufacturing or engineering facility involves numerous steps and decisions. A well-planned plant closure can help you optimize asset recovery, manage decommissioning safely, and meet any dilapidation requirements.

Manufacturer plans to build new $50M plant in Franklin to double local workforce

These are a few examples of problems that could occur after proper installation. A quick review of all assets worked on helps prevent these types of problems. After the review, each asset should be restarted according to the proper procedures (refer to the manufacturer’s instructions or job plan for startup). The time, money and effort devoted to planned shutdowns can be extreme. Plant teams must make every effort to properly prepare, execute and support the shutdown. Upon removal of the production equipment for transfer to the new facility, evidence of chemical releases is identified beneath some of the equipment and tanks.

In this article, we’ll dive into the modern trends shaping plant shutdown checklists, explore industry requirements, and provide a comprehensive checklist that can help you. A facility closure checklist is a comprehensive tool used to ensure all necessary steps are completed when closing a facility. It helps maintain safety, compliance, and efficiency by systematically addressing critical tasks such as securing equipment, notifying stakeholders, and documenting the closure process. Learn how to plan, execute and review a successful plant shutdown for maintenance, cleaning and repairs. A manufacturing plant closure checklist is a simple document that can help you stay on track during a manufacturing plant closure by allowing you to quickly and easily.

  • Optimize your month-end close using our checklist template specifically built for SaaS companies.
  • Lumiform streamlines the creation of a facility closure checklist by providing customizable templates and an intuitive form builder.
  • Except as required by law, Lilly undertakes no duty to update forward-looking statements to reflect events after the date of this release.

Outplacement also helps protect your organization’s reputation during these trying times. Examine if you need to take any other budgetary steps (bonus cancellation, hiring freeze, etc) to ensure success in the future. So, this means the first step is to analyze the workforce at the plant to come up with a detailed list of those being let go and if there are possible positions for them elsewhere in the company. Additional gratuities are appreciated, but not expected, and go entirely to the service team.

If decommissioning a site isn’t part of your day job (so, almost all of us) it can be a stressful process that tests your sanity. Knowing what you’re up against can help the process run smoothly, on time, within budget, and reduce stress. Below we cover the basics of what you need to know when exiting a facility and/or decommissioning assets. Refine your month-end close process using our checklist template specifically devised for manufacturing businesses. Access a complete set of resources aimed at maximizing safety, quality, and operational excellence, including detailed guides, related templates, and real-world use cases. Incorporate response triggers to prompt follow-up actions based on specific answers, ensuring nothing is overlooked.

The city of Franklin announced the expansion in January, saying the new plant was expected to provide 200 jobs by 2029. This week, Modine said it expects to exceed that, with about 300 hires planned by the end of March next year. The Racine-based company will lease a 153,000-square-foot plant, taking occupancy in November and beginning production shortly after, according to the company.

For example, if a section isn’t completed, trigger a reminder to revisit it. Use required fields to guarantee that vital information is always collected. John Howie Steak is a premier dining destination that offers an exceptional fine dining experience. The restaurant serves a range of dishes, including crab cakes, shrimp, and an impressive selection of steaks, including the American Wagyu Beef “Long Bone” Rib Eye. The dishes are expertly prepared and presented, with attention to detail and a focus on using high-quality ingredients. The sauces and presentation are also noteworthy, with one reviewer calling the dish “perfection.” The sides, including mac and cheese, twice-baked potato, and steak salad vinaigrette, are praised for their flavor and quality.

“Texas is the economic engine of America because we foster innovation and empower businesses to succeed,” said Governor Greg Abbott. Earlier this year, at a press conference in Washington, D.C., Lilly announced plans to bolster its domestic medicine production across therapeutic areas by building four new pharmaceutical manufacturing sites in the United States. The company recently announced its intended site in Virginia and plans to announce two remaining locations this year. Our process begins with an on-site inspection to fully understand your facility’s layout, machinery, and decommissioning needs. This visit allows us to assess the scope of the project and address any unique requirements. For example, water flow from when a pump was specified was 100 gallons per minute.

This guide will assume that your business has already done everything in its power to save a plant from closing. However, if you are unsure of these methods, you can check out our resources here, which will go over how to stave off layoffs in general by using furloughs and other alternatives. Modine’s expansion in Franklin is part of a $100 million plan to expand the company’s domestic manufacturing capacity to support the company’s data center business in North America.

How to create a facility closure checklist template in Lumiform

During operation and plant growth, the requirement at shutdown is 500 gallons per minute. Environmental controls are part of this inventory, including pressure gauges, temperature sensors and flush line components. Sealing equipment, such as packing, process seals, oil seals, new lubricants and lantern rings should be in stock and prepared for installation. Ensure that all replacement parts, accessories and rebuilt equipment are in stock before the shutdown. The last thing any team needs is to have staff on hand to conduct maintenance, replacements and new installations only to be held up waiting for rebuilt equipment to return from a shop. This information should be included in the job plan for each equipment type.

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You can tailor the checklist to your specific needs, ensuring all essential tasks are included. Features like automated reminders and required fields help ensure thorough completion. By customizing your facility closure checklist with Lumiform, you ensure a thorough and efficient closure process, reducing risks and maintaining compliance. Your team will appreciate the streamlined workflow, and you’ll enjoy peace of mind knowing every detail is covered. Step three on your manufacturing plant closure checklist is all about actually downsizing the company. This involves sending notices, holding meetings, and extending benefits.

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Expanding Lilly’s U.S. manufacturing footprint in Texas will boost the Houston economy. For every dollar Lilly spends in the area, Lilly estimates up to an additional four dollars in local economic stimulation. Additionally, for every job created in manufacturing, several more will be created in related sectors such as supply chain, logistics and retail. From disassembling large machinery to handling logistics, we provide seamless clearance solutions, enabling a smooth closure with a manufacturing plant closure checklist minimal stress.

Learn how to plan and execute a successful manufacturing plant shutdown with this comprehensive checklist. Closing a facility involves numerous critical steps that require careful planning and execution. A facility closure checklist is essential for ensuring nothing falls through the cracks, from securing equipment to notifying stakeholders. Whether you’re managing the shutdown of a manufacturing plant, a retail store, or an office space, having a structured approach helps you navigate the complexities involved.

  • This structured approach helps maintain compliance with regulations and enhances safety by addressing potential hazards during the closure process.
  • Modine Manufacturing is expanding in southeast Wisconsin with plans to hire about 300 workers at a new manufacturing facility in Franklin by early next year.
  • In these stressful moments, it’s a lot easier to look at a checklist than try to remember everything in the heat of the moment.
  • Modifications were made to the facility for process equipment that requires repair and chemical processes may have left residual impacts on the building structure.
  • The company is working to hire staff for the facility with 55 immediate openings, including production assemblers, certified welders, production leaders and engineers.

It includes 31 items to ensure all necessary work is identified and reviewed by the turnaround team in a timely manner. Key steps include providing deferred and cancelled work from the previous shutdown to the new team, reviewing new work submissions, designating a person to maintain the dynamic work list, and ensuring work is submitted using standardized request forms. This is a bit easier for a manufacturing plant closure because you have already determined that the entire plant will be shutting down operation. Healthcare facilities should secure and update patients and other contact information so that, in case of a facility closure, the contact persons are sent the notification within the required timeline before closing the facility.

Establish shut down and isolation procedures for critical equipment, utilities, and entire facility. PDS has been asked to develop a Plant Closing Checklist by multiple companies with plant closing requirements. Navigating a plant closure requires meticulous planning, clear communication, and compliance with legal and regulatory requirements. By using this checklist, you can ensure that all aspects of the closure process are addressed systematically, minimizing risks and ensuring a smooth transition for all stakeholders involved.